2006 Chevrolet Cobalt SS, 4D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Installing Generator
    GM1381708Courtesy of GENERAL MOTORS CORP.
  1. Position the generator to the engine.
  2. NOTE: Refer to Fastener Notice .
  3. Install the generator bolts.

    Tighten:Β  Tighten the bolts to 25 N.m (18 lb ft).

  4. Fig 2: Connecting Engine Harness Electrical Connector To Generator
    GM1650527Courtesy of GENERAL MOTORS CORP.
  5. Connect the engine harness electrical connector (4) to the generator.
  6. Install the starter solenoid wire terminal (1) to the generator.
  7. Install the generator harness nut (2).

    Tighten:Β  Tighten the nut to 20 N.m (15 lb ft).

  8. Position the starter solenoid wire boot (3).
  9. Install the supercharger. Refer to Supercharger Replacement .
  10. Connect negative battery cable. Refer to Battery Negative Cable Disconnect/Connect ProcedureΒ .
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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