2005 Chevrolet Venture LSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

NOTE:
  • Use care when servicing the fuel system components, especially the fuel injector electrical connectors, the fuel injector tips, and the injector O-rings. Plug the inlet and the outlet ports of the fuel rail in order to prevent contamination.
  • Do not use compressed air to clean the fuel rail assembly as this may damage the fuel rail components.
  • Do not immerse the fuel rail assembly in a solvent bath in order to prevent damage to the fuel rail assembly.
    Fig 1: Fuel Rail Assembly
    GM531027Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel rail assembly into the intake manifold. Tilt the rail assembly to install the injectors.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the fuel rail attaching bolts.

    Tighten:  Tighten the fuel rail attaching bolt to 10 N.m (89 lb in).

    3. Fig 2: View Of ECT Sensor, Connector And Wiring Harness At Fuel Rail
    GM15986Courtesy of GENERAL MOTORS CORP.
  3. Connect the coolant temperature sensor electrical connector.
  4. Install the injector electrical harness to the fuel rail.
    5. Fig 3: Identifying Lock Release
    GM372749Courtesy of GENERAL MOTORS CORP.
  5. Connect the injector connectors.
  6. Push the slide locks (1) into position.
  7. Connect the main injector harness electrical connector.
  8. Install the new O-rings on the fuel feed pipe and fuel return pipe.
    9. Fig 4: Identifying Engine Fuel Feed Pipe
    GM22505Courtesy of GENERAL MOTORS CORP.
  9. Connect the fuel feed pipe at the fuel rail.

    Tighten:  Tighten the fuel feed pipe nut to 17 N.m (13 lb ft).

    10. Fig 5: View Of Fuel Return Pipe
    GM22507Courtesy of GENERAL MOTORS CORP.
  10. Connect the fuel return pipe at the fuel pressure regulator.

    Tighten:  Tighten the fuel return pipe nut to 17 N.m (13 lb ft).

  11. Connect the negative battery cable.
  12. Inspect for fuel leaks.
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
  13. Install the upper intake manifold. Refer to Intake Manifold Replacement - Upper in Engine Mechanical.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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