Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Chevrolet SSR AutomaticFACTORY OEM SERVICE PROCEDURE
Disassembly Procedure
- Remove the EVAP vent valve (1). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement .
- Remove the fuel filter (8). Refer to Fuel Filter Replacement .
- Disconnect the fuel feed and return pipes from the fuel sender (5). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Remove the fuel feed and return pipes from the retaining clip (7).
- Remove the EVAP vent valve pipe.
- Disconnect the EVAP vapor pipe from the fill limiter vent valve (4), and the front and rear rollover valves (2, 6). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Remove the EVAP vapor pipes.
- Remove the fuel sender assembly (5) from the fuel tank. Refer to Fuel Sender Assembly Replacement .
- Remove the EVAP canister (3). Refer to Evaporative Emission (EVAP) Canister Replacement .
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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