Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Chevrolet Aveo L4-1.6L VIN 6FACTORY OEM SERVICE PROCEDURE
Sealing and Caulking Specifications
Sealing and Caulking Specifications
Important: Apply putty in areas indicated before painting.
Engine Room - 1 of 2
1 - Spot Welding
2 - Body Sealer
3 - Apron Panel Outer
4 - Apron Panel
5 - Front Longitudinal Outer
6 - Front Longitudinal Inner
7 - Spot Weld Sealer
8 - Dash Panel
9 - Air Inlet Panel Lower
10 - Compound Sealing
11 - Air Inlet Panel Upper
Important: Apply putty in areas indicated before painting.
Engine Room - 2 of 2
1 - Spot Welding
2 - Dash Side Panel
3 - Front Lower Pillar Reinforcement
4 - Side Outer Panel
Important: Apply putty in areas indicated before painting.
Dash
1 - Spot Tape Seal
Important: Apply putty in areas indicated before painting.
Floor and Rear Compartment
1 - Spot Tape Seal
Rear Lamp and Rear Compartment
1 - Side Inner Panel
2 - Side Outer Panel
3 - Body Sealer
4 - Tail Lamp Housing
5 - Back Lower Side Reinforcement
6 - Lamp Housing Lower
7 - Side Inner Panel
8 - Back Lower Panel
Important: Keep roof mounting clips free of sealant on both side of roof.
Wipe off excess sealant from screen flange.
Roof - 1 of 2
1 - Side Outer Panel
2 - Roof Panel
3 - Roof Housing Clips
4 - Sealant
Roof - 2 of 2
1 - Roof Panel
2 - Windshield Upper Rail
3 - Roof Center Support
4 - Rear Upper Roof Frame
5 - Rear Lower Roof Frame
Sunroof
1 - Roof Panel
2 - Windshield Upper Rail
3 - Sunroof Frame
4 - Rear Upper Roof Frame
5 - Rear Lower Roof Frame
Important: Paint drain holes in order to be free of sealer.
Hood and Tailgate
1 - Drain Holes
Important: Ensure water drain holes are free of sealer in the 5 locations on both doors.
Front and Rear Door
1 - Door Corners Wiped with Sealer
2 - Water Drain Holes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
Rather have a pro handle this?
A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.
Comes to youSame-day available12-month warranty
Get a Free QuoteNo obligation. See pricing before you book.