Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet Venture LT, AWDFACTORY OEM SERVICE PROCEDURE
Disassembly Procedure
- Place the fuel tank in a suitable work area.
- Remove the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement (Short Wheel Base) or Evaporative Emission (EVAP) Canister Replacement (Long Wheel Base) .
- Remove the EVAP canister vent valve (2). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement (Short Wheel Base) or Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement (Long Wheel Base) .
- Remove the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
- Remove the fuel feed (4) and fuel return (5) pipes from the fuel tank pipe clips.
- Remove the EVAP purge pipe (8) from the fuel tank pipe clip.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.