Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet Venture Base, Van Cargo ExtendedFACTORY OEM SERVICE PROCEDURE
Assembly Procedure
- Install the EVAP purge pipe (8) into the fuel tank clip.
- Install the fuel feed (4) and fuel return (5) pipes into the fuel tank pipe clips.
- Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
- Install the EVAP canister vent valve (2). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement (Short Wheel Base) or Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement (Long Wheel Base) .
- Install the EVAP canister. Refer to Evaporative Emission (EVAP) Canister Replacement (Short Wheel Base) or Evaporative Emission (EVAP) Canister Replacement (Long Wheel Base) .
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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