Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 Chevrolet Venture Base, Van Cargo ExtendedFACTORY OEM SERVICE PROCEDURE

Removal Procedure

IMPORTANT: Always maintain cleanliness when servicing fuel system components.

Fig 1: Identifying Fuel Sender Assembly

Courtesy of GENERAL MOTORS CORP.

Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure .
Remove the fuel sender assembly (5). Refer to Fuel Sender Assembly Replacement .

Fig 2: Prying Strainer Ferrule Off Reservoir

Courtesy of GENERAL MOTORS CORP.

Support the reservoir with one hand and grasp the strainer with the other hand.
Use a screwdriver to pry the strainer ferrule off the reservoir.
Discard the strainer.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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