Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 Chevrolet Venture Base, Van Cargo ExtendedFACTORY OEM SERVICE PROCEDURE

Removal Procedure

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

Drain the fuel tank. Refer to Fuel Tank Draining Procedure .

Fig 1: Locating Fuel Filler Pipe To Fuel Fill Pocket Bolts

Courtesy of GENERAL MOTORS CORP.

Remove the fuel filler pipe to fuel fill pocket bolts.
Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
Remove the fuel filler pipe shield.
Remove the fuel filler pipe attaching nut to wheelhouse stud.
Remove the fuel filler pipe attaching screw to wheelhouse panel.

Fig 2: Locating Fuel Filler Pipe Components

Courtesy of GENERAL MOTORS CORP.

Remove the fuel filler pipe bracket bolt (1).
Disconnect the vent pipe (3).
Remove the fuel filler hose from the fuel tank (4).
Remove the fuel filler pipe and hose.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.