Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install a new fuel sender assembly gasket (2).
- Install the fuel sender assembly (1) into the fuel tank.
- Secure the fuel sender assembly (1) with the 6 bolts (3).
Tighten: Tighten the bolts to 5 N.m (60 lb in).
- Connect the return fuel line (1) to the fuel sender assembly.
- Connect the fuel supply line (2) to the fuel sender assembly.
- Connect the electrical connector (4) to the fuel sender assembly.
- Install the fuel tank. Refer to Fuel Tank Replacement .
- Inspect for any fuel leaks. Repair as necessary.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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