2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE

Fuel System Description: Notes

The fuel system is comprised of two subsystems. The fuel supply system and the fuel metering system. The correct amount of fuel can not be delivered to the engine cylinders without the supply of air from the air intake system. The powertrain control module (PCM), along with the information sensors and switches, controls the activity between all three systems.

The following are the main components of the vehicle's fuel supply system:

  • The fuel rail assembly
  • The fuel pressure regulator
  • The fuel pump
  • The fuel tank
  • The fuel filter
  • The fuel feed pipes and hoses
  • The fuel return pipes and hoses

This vehicle is equipped with a sequential fuel injection (SFI) system. The function of the fuel metering system is deliver the correct amount of fuel to the engine under all operating conditions. The main component of the vehicle's fuel metering system is the fuel injectors. There is one fuel injector for each cylinder. The fuel injectors are controlled sequentially by the PCM. The PCM bases the control of the fuel injectors on several important engine parameters. These engine parameters include the following:

  • The mass air flow (MAF) sensor
  • The intake air temperature (IAT) sensor
  • The engine coolant temperature (ECT) sensor
  • The throttle position (TP) sensor
  • The engine speed (RPM)
  • The heated oxygen sensor (HO2S)
Fig 1: Fuel Supply System Flow Diagram
GM690199Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Left Bank Fuel Injectors
2 Left Bank Fuel Rail
3 Fuel Pressure Regulator
4 Fuel Return Pipes and Hoses
5 Fuel Pump
6 Fuel Filter
7 Fuel Pressure Gauge Adapter J 34730-75
8 Fuel Pressure Gauge J 34730-1A
9 Right Bank Fuel Injectors
10 Right Bank Fuel Rail
11 Fuel Crossover Pipe

The air intake system provides measured clean air to each cylinder for proper mixture with the pressurized fuel. The following are the main components of the vehicle's air intake system:

  • The throttle body assembly
  • The air cleaner (ACL) assembly
  • The air filter element
  • The air inlet supply ducts
  • The intake manifold and plenum

The engine is designed to use only unleaded fuel. Unleaded fuel must be used for proper emission control system operation. Using unleaded fuel will also decrease spark plug fouling and extend engine oil life. Leaded fuel can damage the emission control system. The use of leaded fuel can result in the loss of emission warranty coverage.

This vehicle's fuel system is equipped with an evaporative emission control system that minimizes the release of fuel vapors to the atmosphere. For more information on this system, refer to Evaporative Emission (EVAP) Control System Description .

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.