Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE
Fastener Tightening Specifications
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accelerator Control Cable Adjusting Locknut | 23 N.m | 17 lb ft |
| Air Cleaner Assembly Bolts | 10 N.m | 89 lb in |
| Camshaft Position (CMP) Sensor Bolt | 9 N.m | 78 lb in |
| Camshaft Position (CMP) Sensor Housing Bolts | 15 N.m | 11 lb ft |
| Crankshaft Position (CKP) Sensor Bolt | 6 N.m | 54 lb in |
| ECT Sensor | 15 N.m | 11 lb ft |
| EGR Valve Bolts | 25 N.m | 19 lb ft |
| EGR Valve Pipe Bolts | 15 N.m | 11 lb ft |
| EGR Valve Pipe Midway Bolt | 10 N.m | 89 lb in |
| EVAP Canister Air Filter Bolt | 10 N.m | 89 lb in |
| EVAP Canister Bracket Bolts | 10 N.m | 89 lb in |
| EVAP Canister Purge Valve Bracket Bolt | 11 N.m | 97 lb in |
| EVAP Canister Vent Valve Bracket Nut | 10 N.m | 89 lb in |
| Fuel Cut-Off Valve Screws | 1.6 N.m | 14 lb in |
| Fuel Pipe to Filler Door Bolts | 3.5 N.m | 30 lb in |
| Fuel Filter Bracket Bolt | 11 N.m | 97 lb in |
| Fuel Filter Bracket-to-Fuel Filter Bolt | 11 N.m | 97 lb in |
| Fuel Pipe Guard Nuts | 15 N.m | 11 lb ft |
| Fuel Pipe Hold Down Bolts | 25 N.m | 19 lb ft |
| Fuel Pressure Regulator Bolts | 10 N.m | 89 lb in |
| Fuel Rail Bracket to Intake Manifold Bolts | 25 N.m | 19 lb ft |
| Fuel Rail Plug Bolt | 30 N.m | 22 lb ft |
| Fuel Rail Retaining Bolts | 30 N.m | 22 lb ft |
| Fuel Sender (fuel pump) Assembly Bolts | 5 N.m | 45 lb in |
| Fuel Tank Pressure Sensor Bolts | 1.6 N.m | 14 lb in |
| Fuel Tank Shield (Protector) Bolts | 50 N.m | 36 lb ft |
| Fuel Tank Straps Bolts | 50 N.m | 36 lb ft |
| HO2S 1 | 45 N.m | 32 lb ft |
| HO2S 2 | 45 N.m | 32 lb ft |
| IAC Valve Screws | 3.5 N.m | 30 lb in |
| Ignition Coil Bolts | 10 N.m | 89 lb in |
| Knock Sensor Bolt | 23 N.m | 17 lb ft |
| Mass Air Flow (MAF) Sensor Bolts | 10 N.m | 89 lb in |
| MAP Sensor Screws | 3.5 N.m | 30 lb in |
| Negative Battery Cable-to-Negative Battery Terminal Retainer | 8 N.m | 72 lb in |
| PCM Bracket Bolts | 10 N.m | 89 lb in |
| PSP Switch | 27 N.m | 20 lb ft |
| Spark Plugs | 25 N.m | 18 lb ft |
| Throttle Body Bolts and Nuts | 25 N.m | 18 lb ft |
| TP Sensor Bolts | 3.5 N.m | 30 lb in |
| Vehicle Speed Sensor (A/T) Bolt | 6 N.m | 54 lb in |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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