2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
    2. CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  2. Disconnect the negative battery cable.
    3. CAUTION: Refer to Vehicle Lifting Caution in Cautions and Notices.
  3. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  4. Disconnect the fuel return hose (1) from the fuel return pipe by the fuel tank.
  5. Disconnect the fuel vapor hose (2) from the fuel vapor pipe by the fuel tank.
  6. Disconnect the fuel feed outlet hose from the fuel filter.
    7. Fig 1: View Of Hoses & Clamps
    GM410904Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the fuel vapor hose (3) from the fuel vapor pipe in the engine compartment.
  8. Disconnect the fuel return hose (4) from the fuel return pipe in the engine compartment.
  9. Disconnect the fuel feed hose (1) from the fuel feed pipe in the engine compartment.
  10. Disconnect the retaining clamp (2) from the fuel pipes.
    11. Fig 2: View Of Retaining Clamp & Fuel Vapor, Fuel Return & Fuel Feed Hoses
    GM410880Courtesy of GENERAL MOTORS CORP.
  11. Disconnect the retaining clamps (2) from the fuel pipes (1).
  12. Remove the fuel pipes (1) from the vehicle chassis.
    13. Fig 3: View Of Fuel Pipes & Retaining Clamps
    GM55191Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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