2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the fuel pipes (1) to the frame of the vehicle chassis.
  2. Secure the fuel pipes (1) with the retaining clamps (2).
  3. Fig 1: View Of Fuel Pipes & Retaining Clamps
    GM55191Courtesy of GENERAL MOTORS CORP.
  4. Connect the fuel vapor hose (3) to the fuel vapor pipe in the engine compartment.
  5. Connect the fuel return hose (4) to the fuel return pipe in the engine compartment.
  6. Connect the fuel feed hose (1) to the fuel feed pipe in the engine compartment.
  7. Fig 2: View Of Retaining Clamp & Fuel Vapor, Fuel Return & Fuel Feed Hoses
    GM410880Courtesy of GENERAL MOTORS CORP.
  8. Connect the fuel vapor hose (2) to the fuel vapor pipe by the fuel tank.
  9. Connect the fuel return hose (1) to the fuel return pipe by the fuel tank.
  10. Connect the fuel feed outlet hose from the fuel filter to the fuel feed pipe.
  11. Lower the vehicle.
  12. NOTE: Refer to Fastener Notice in Cautions and Notices.
  13. Connect the negative battery cable.

    Tighten:Β  Tighten the negative battery cable retainer to 8 N.m (72 lb in).

  14. Start the engine.
  15. Check for any fuel leaks and repair as necessary.
  16. Fig 3: View Of Hoses & Clamps
    GM410904Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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