2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE

Fuel Tank

The fuel tank has a storage capacity of 66 liters (17.4 gallons). The fuel tank is manufactured from steel and is located behind the rear wheels below the rear seat area. The shape of this tank was designed to allow for a constant supply of fuel around the fuel pump strainer during low fuel conditions and also during aggressive vehicle maneuvers. The fuel tank is equipped with a fuel cut-off valve. The fuel cut-off valve consists of a float and a spring. The fuel cut-off valve allows only fuel vapors to enter the fuel vapor pipe.

Fig 1: Fuel Tank with ORVR System
GM683983Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Fuel Tank Pressure (FTP) and Fuel Vapor Temperature Sensor
2 Fill Limiter Vent Valve (FLVV)
3 EVAP Canister Air Filter
4 Fuel Tank Pressure Control Valve
5 Fuel Cut-Off Valve
6 Fuel Tank
7 Fuel Tank Filler Pipe
8 Fuel Sender Assembly
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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