2004 Chevrolet Tracker RWDFACTORY OEM SERVICE PROCEDURE

Fuel Pump

Fig 1: View Of Fuel Pump
GM55721Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Fuel Outlet Port
2 Check Valve
3 Magnet
4 Impeller
5 Pump Cover
6 Fuel Inlet Port
7 Bearing
8 Housing
9 Armature
10 Choke Coil

The fuel pump is an electric pump that is controlled by the powertrain control module through the fuel pump relay. When the PCM commands the fuel pump to operate, an impeller is driven by an electric motor in the pump assembly. The pump impeller causes the fuel in the tank to be drawn into the fuel pump inlet port. The fuel is then pumped out under pressure through the fuel feed pipe and hoses to the fuel rail and the fuel injectors. The fuel pressure is maintained when the fuel pump is not running by a pressure control valve located within the pump. Excess fuel is returned to the fuel tank by the fuel return pipe and hoses. The fuel pump is located in the fuel tank and is a part of the fuel sender assembly. The fuel sender assembly has to be removed from the fuel tank in order to inspect or replace the fuel pump.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.