2004 Chevrolet Tracker 4WDFACTORY OEM SERVICE PROCEDURE

Fastener Tightening Specifications

Torque Specifications

Application Specification
Metric English
Accelerator Control Cable Adjusting Locknut 23 N.m 17 lb ft
Air Cleaner Assembly Bolts 10 N.m 89 lb in
Camshaft Position (CMP) Sensor Housing Bolts 15 N.m 11 lb ft
Camshaft Position (CMP) Sensor Bolt 15 N.m 11 lb ft
Crankshaft Position (CKP) Sensor Bolt 10 N.m 89 lb in
Engine Coolant Temperature (ECT) Sensor 15 N.m 11 lb ft
Exhaust Gas Recirculation (EGR) Valve Pipe Bolts 15 N.m 11 lb ft
EGR Valve Pipe Midway Bolt 10 N.m 89 lb in
EGR Valve Bolts 25 N.m 18 lb ft
Evaporative Emission (EVAP Canister Air Filter Fastener 10 N.m 89 lb in
EVAP Canister Purge Valve Bracket Bolt 10 N.m 89 lb in
EVAP Canister Vent Solenoid Bracket Bolt 11 N.m 8 lb ft
EVAP Canister Vent Valve Fastener 10 N.m 89 lb in
EVAP Tank Pressure Control Solenoid Valve Bracket Bolt 25 N.m 18 lb ft
Fuel Cut-Off Valve Fasteners 1.6 N.m 14 lb in
Fuel Filter Bracket Bolt 11 N.m 8 lb ft
Fuel Filter Bracket-to-Fuel Filter Bolt 11 N.m 8 lb ft
Fuel Level Vent Valve (FLVV) 1.6 N.m 14 lb in
Fuel Pipe Guard Nuts 15 N.m 11 lb ft
Fuel Pressure Regulator Bolts 10 N.m 89 lb in
Fuel Rail Bolts 23 N.m 17 lb ft
Fuel Rail Crossover Pipe Bolts 30 N.m 22 lb ft
Fuel Sender (fuel pump) Assembly Bolts 5 N.m 45 lb in
Fuel Supply Pipe and Fuel Return Pipe to Engine Bolt 10 N.m 89 lb in
Fuel Supply Pipe Union Bolt 30 N.m 22 lb ft
Fuel Tank Filler Pipe Bolts 3.5 N.m 30 lb in
Fuel Tank Pressure (FTP) Sensor Bolts 1.6 N.m 14 lb in
Fuel Tank Shield (Protector) Bolts 50 N.m 36 lb ft
Fuel Tank Straps Bolts 50 N.m 36 lb ft
Fuel Tank Vent Valve Fasteners 3.5 N.m 30 lb in
Heated Oxygen Sensor (HO2S) 1 45 N.m 32 lb ft
HO2S 2 45 N.m 32 lb ft
Idle Air Control (IAC) Valve Fasteners 3.5 N.m 30 lb in
Ignition Coil Bolt 10 N.m 89 lb in
Ignition Coil Cover Fastener 3 N.m 26 lb in
Intake Collector-to-Intake Manifold Bolts and Nuts 23 N.m 16 lb ft
Intake Surge Tank Nuts 23 N.m 16 lb ft
Manifold Absolute Pressure (MAP) Sensor Fasteners 3 N.m 26 lb in
Negative Battery Cable-to-Negative Battery Terminal Retainer 8 N.m 72 lb in
PCM Bracket Bolts 10 N.m 89 lb in
Pressure Control Valve-to-Fuel Tank Fasteners 3.5 N.m 30 lb in
Spark Plugs 25 N.m 18 lb ft
Throttle Body Bolts and Nuts 12 N.m 8.5 lb ft
Throttle Position (TP) Sensor Bolts 2.5 N.m 22 lb in
Vehicle Speed Sensor (A/T) Bolt 6 N.m 54 lb in
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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