2004 Chevrolet Tracker 4WDFACTORY OEM SERVICE PROCEDURE

Fuel Sender Assembly

Fig 1: View Of Fuel Sender Assembly
GM471655Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 Fuel Sender Assembly
2 Fuel Pump
3 Fuel Strainer
4 Fuel Level Float
5 Fuel Level Sensor

The fuel sender assembly is located in the fuel tank. The fuel sender assembly contains the electric fuel pump and the fuel level sensor, or fuel gauge sender. The fuel sender assembly is fastened to the fuel tank with 6 bolts and sealed with a gasket.

Factory Service Tools

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Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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