Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet S10 PickupFACTORY OEM SERVICE PROCEDURE
Removal Procedure
IMPORTANT:
An 8 digit part identification number is stamped on the bottom of the throttle body casting. Refer to this number if servicing or part replacement is required.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator ReplacementΒ .
- Remove the air cleaner adapter stud.
- Disconnect the cruise control cable from the throttle body. Refer to Cruise Control Cable Replacement (4.3L) in Cruise Control.
- Disconnect the accelerator cable from the throttle body. Refer to Accelerator Controls Cable ReplacementΒ .
- Remove the nuts retaining the accelerator cable routing bracket.
- Position the bracket aside.
- Remove the stud and nuts retaining the accelerator control cable bracket.
- Position the bracket aside.
- Disconnect the idle air control (IAC) valve harness connector.
- Disconnect the throttle position (TP) sensor harness connector.
- Remove the throttle body retaining studs.
- Remove the throttle body assembly.
- Discard the throttle body seal.
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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