Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet S10 PickupFACTORY OEM SERVICE PROCEDURE
Fuel Tank Replacement (Pickup): Notes
CAUTION:
Refer to Battery Disconnect Caution in Cautions and Notices.
Removal Procedure
- Disconnect the negative battery cable.
- Remove the fuel filler pipe. Refer to Filler Tube Replacement (Pickup) , Filler Tube Replacement (2-Door Utility) or Filler Tube Replacement (4-Door Utility Lower) .
- Drain the fuel from the tank. Refer to Fuel Tank Draining Procedure (2-Door Utility) .
- Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the fuel tank front shield (4) (without underbody shield package).
- Remove the fuel tank shield (4 wheel drive with underbody shield package).
- Support the fuel tank.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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