2004 Chevrolet Monte Carlo LSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the fuel filler pipe to the fuel tank hose.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fuel filler pipe screw to the under body.

    Tighten:Β  Tighten the screw to 10 N.m (89 lb in).

  4. Fig 1: Installing Fuel Filler Pipe
    GM699550Courtesy of GENERAL MOTORS CORP.
  5. Inspect and ensure the fuel tank hose (4) is fully seated between the beads (5,3) on the fuel filler pipe (2).

    Tighten:Β  Tighten the clamp to 2.5N.m (22 lb in).

  6. Fig 2: Identifying Fuel Tank Components
    GM186674Courtesy of GENERAL MOTORS CORP.
  7. Lower the vehicle.
  8. Install the fuel filler pipe screws to the fuel filler pocket.

    Tighten:Β  Tighten the screws to 2.5 N.m (22 lb in).

  9. Fig 3: Installing Fuel Filler Pipe Screws
    GM186665Courtesy of GENERAL MOTORS CORP.
  10. Add fuel and install the fuel fill cap.
  11. Inspect for fuel leaks.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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