2004 Chevrolet Malibu LSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Installing Throttle Body Assembly
    GM1239002Courtesy of GENERAL MOTORS CORP.
  1. Install a new gasket, if necessary.
  2. Install the throttle body assembly.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the throttle body nuts and the bolts.

    Tighten:Β  Tighten the nuts and the bolts to 10 N.m (89 lb in).

  5. Fig 2: Installing Heater Pipe Nut To Throttle Body
    GM1239021Courtesy of GENERAL MOTORS CORP.
  6. Install the heater pipe nut to the throttle body.

    Tighten:Β  Tighten the nut to 25 N.m (18 lb ft).

  7. Connect the ETC electrical connector.
  8. Install the air cleaner intake duct. Refer to Air Cleaner Intake Duct ReplacementΒ .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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