Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet Malibu BaseFACTORY OEM SERVICE PROCEDURE
Engine Controls Connector End Views
Accelerator Pedal Position (APP) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PU | 1272 | Low Reference |
| B | L-BU | 1162 | APP Sensor 2 Signal |
| C | TN | 1274 | 5-Volt Reference |
| D | BN | 1271 | Low Reference |
| E | D-BU | 1161 | APP Sensor 1 Signal |
| F | WH/BK | 1164 | 5-Volt Reference |
Crankshaft Position (CKP) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PU | 574 | Low Reference |
| B | YE | 573 | CKP Sensor Signal |
Engine Coolant Temperature (ECT) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | TN | 2761 | Low Reference |
| B | YE | 410 | ECT Sensor Signal |
Evaporative Emission (EVAP) Canister Purge Solenoid Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK/BK | 5291 | Engine Main Relay Fused Control |
| B | D-GN/WH | 428 | EVAP Canister Purge Solenoid Control |
Fuel Injector 1 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK | 139 | Ignition 1 Voltage |
| B | BK | 1744 | Fuel Injector 1 Control |
Fuel Injector 2 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK | 139 | Ignition 1 Voltage |
| B | L-GN/BK | 1745 | Fuel Injector 2 Control |
Fuel Injector 3 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK | 139 | Ignition 1 Voltage |
| B | PK/BK | 1746 | Fuel Injector 3 Control |
Fuel Injector 4 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK | 139 | Ignition 1 Voltage |
| B | L-BU/BK | 844 | Fuel Injector 4 Control |
Fuel Pump and Sender Assembly Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| 1 | GY | 120 | Fuel Pump Supply Voltage |
| 2 | PU | 1589 | Fuel Level Sensor Signal |
| 3 | BK/WH | 651 | Low Reference |
| 4 | BK | 1250 | Ground |
Fuel Tank Pressure (FTP) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | OG/BK | 469 | Low Reference |
| B | D-GN | 890 | Fuel Tank Pressure Sensor Signal |
| C | GY | 705 | 5-Volt Reference |
Heated Oxygen Sensor (HO2S) Sensor 1 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | TN/WH | 3111 | HO2S Low Signal |
| B | PU/WH | 3110 | HO2S High Signal |
| C | GY/WH | 3113 | HO2S Heater Low Control |
| D | PK/BK | 5291 | Ignition 3 Voltage |
Heated Oxygen Sensor (HO2S) Sensor 2 Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | TN/WH | 3121 | HO2S Low Signal |
| B | PU | 3120 | HO2S High Signal |
| C | GY/WH | 3122 | HO2S Heater Low Control |
| D | PK/BK | 5291 | Ignition 3 Voltage |
Ignition Control Module (ICM) Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | PK | 239 | Ignition 1 Voltage |
| B | WH | 423 | IC Timing Control A |
| C-D | - | - | Not Used |
| E | BK | 450 | Ground |
| F | BN/WH | 633 | Camshaft Position Signal |
| G | OG | 406 | IC Timing Control B |
| H-J | - | - | Not Used |
Knock Sensor (KS) Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | D-BU | 496 | Knock Sensor Signal |
| B | GY | 1716 | Low Reference |
Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | YE | 492 | MAF Sensor Signal |
| B | BK/WH | 451 | Ground |
| C | PK/BK | 5291 | Engine Main Relay Fused Control 2 |
| D | TN/BK | 2760 | Low Reference |
| E | TN | 472 | IAT Sensor Signal |
Manifold Absolute Pressure (MAP) Sensor Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | OG/BK | 469 | Low Reference |
| B | L-GN | 432 | MAP Sensor Signal |
| C | GY | 2704 | 5-Volt Reference |
Throttle Actuator Control (TAC) Module Connector End View
| Connector Part Information |
|
||
|---|---|---|---|
| Pin | Wire Color | Circuit No. | Function |
| A | D-GN | 485 | TP Sensor 1 Signal |
| B | TN/WH | 1704 | Low Reference |
| C | GY | 2701 | 5-Volt Reference |
| D | PU | 486 | TP Sensor 2 Signal |
| E | BN | 582 | TAC Motor Control - 2 |
| F | YE | 581 | TAC Motor Control - 1 |
| G | TN | 2752 | Low Reference |
| H | L-BU/BK | 1688 | 5-Volt Reference |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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