2004 Chevrolet Impala SSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Install the new gasket.
  2. Install the throttle body assembly.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the throttle body nuts.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

    4. Fig 1: Installing Throttle Body Assembly (L36)
    GM12270Courtesy of GENERAL MOTORS CORP.
  4. Install the throttle body support bracket.
  5. Install the throttle body support bracket bolts.

    Tighten:  Tighten the bolts to 16 N.m (12 lb ft).

    6. Fig 2: Installing Throttle Body Support Bracket
    GM510497Courtesy of GENERAL MOTORS CORP.
  6. Install the vacuum hoses to the throttle body.
    7. Fig 3: Installing Vacuum Hoses
    GM180061Courtesy of GENERAL MOTORS CORP.
  7. Install the accelerator controls cable bracket. Refer to Accelerator Controls Cable Bracket Replacement .
  8. Install the electrical wiring harness (2) to the accelerator controls bracket (3).
    9. Fig 4: Installing Electrical Wiring Harness To The Accelerator Controls Bracket
    GM179374Courtesy of GENERAL MOTORS CORP.
  9. Connect the MAF sensor electrical connector.
    10. Fig 5: Connecting MAF Sensor Electrical Connector
    GM155464Courtesy of GENERAL MOTORS CORP.
  10. Connect the TP sensor electrical connector.
    11. Fig 6: Connecting TP Sensor Electrical Connector
    GM178680Courtesy of GENERAL MOTORS CORP.
  11. Connect the IAC valve electrical connector.
    12. Fig 7: View Of IAC Valve Electrical Connector
    GM155466Courtesy of GENERAL MOTORS CORP.
  12. Install the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement .
  13. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement in Engine Mechanical - 3.8L.
  14. Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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