2004 Chevrolet Impala LSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    CAUTION: In order to reduce the risk of fire and personal injury, before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends.
    This will ensure proper reconnection and prevent a possible fuel leak.
    During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.
  1. Apply a few drops of clean engine oil to the male pipe end.
  2. Fig 1: Oiling Male Pipe Ends (Metal Collar)
    GM12784Courtesy of GENERAL MOTORS CORP.
  3. Push both sides of the fitting together to cause the retaining tabs to snap into place.
  4. Fig 2: Assembling Connectors (Metal Collar)
    GM12786Courtesy of GENERAL MOTORS CORP.
  5. Once installed, pull on both sides of the fitting to ensure that the connection is secure.
  6. Fig 3: Ensuring Connection (Metal Collar) Is Secure
    GM12787Courtesy of GENERAL MOTORS CORP.
  7. Tighten the fuel filler cap.
  8. Reconnect the negative battery cable. Refer toBattery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  9. Inspect for leaks.
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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