2004 Chevrolet ClassicFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Exploded View Of Throttle Body
    GM782280Courtesy of GENERAL MOTORS CORP.
  1. Inspect the throttle body gasket (3) and replace if necessary.
  2. Install the throttle body (4) to the intake manifold.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the throttle body attaching bolts and studs (5).

    Tighten:Β  Tighten the throttle body attaching bolts and studs to 10 N.m (89 lb in).

  5. Install the accelerator cable bracket and cables. Refer to Accelerator Controls Cable Bracket ReplacementΒ .
  6. Connect the vacuum hoses to the throttle body.
  7. Connect the TP sensor harness connector.
  8. Connect the IAC valve harness connector.
  9. Install the air cleaner resonator. Refer to Air Cleaner Outlet Resonator ReplacementΒ .
  10. Test the accelerator movement by depressing the pedal to the floor and releasing the pedal.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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