2004 Chevrolet ClassicFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    Fig 1: Exploded View Of Throttle Body
    GM782280Courtesy of GENERAL MOTORS CORP.
  1. Remove the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator ReplacementΒ .
  2. Remove the accelerator cable bracket. Refer to Accelerator Controls Cable Bracket ReplacementΒ .
  3. Disconnect the manifold absolute pressure (MAP) sensor harness connector.
  4. Remove the MAP sensor (2) from the intake manifold.
  5. IMPORTANT: If the MAP sensor seal is damaged, the MAP sensor must be replaced.
  6. Inspect the seal for damage.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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