2004 Chevrolet Avalanche 2500FACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: Installing Spark Plug
    GM470690Courtesy of GENERAL MOTORS CORP.
  1. Correctly position the spark plug washer.
  2. Inspect the spark plug gap. Adjust the gap as needed.

    Specification:Β  Spark plug gap: 1.524 mm (0.060 in)

  3. Hand start the spark plug in the corresponding cylinder.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten the spark plug.

    Tighten:Β 

    • Tighten the plug to 20 N.m (15 lb ft) for USED heads.
    • Tighten the plug to 30 N.m (22 lb ft) for NEW heads.

  5. Install the spark plug wire. Refer to Spark Plug Wire ReplacementΒ .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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