2004 Chevrolet Astro Van Cargo, RWDFACTORY OEM SERVICE PROCEDURE

Installation Procedure

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the ignition control module (2) and the heat sink (1) on the bracket with the screws (4).

    Tighten:Β  Tighten the screws to 3.5 N.m (31 lb in).

    Fig 1: Expanded View Ignition Control Module
    GM690078Courtesy of GENERAL MOTORS CORP.
  2. Reconnect the electrical connectors (3).
  3. Install the engine cover. Refer to Engine Cover Replacement .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.