Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 Chevrolet Astro Van Cargo, RWDFACTORY OEM SERVICE PROCEDURE

Removal Procedure

Remove the engine cover. Refer to Engine Cover Replacement in Interior Trim.
Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator Replacement .
Remove the accelerator cable from the throttle lever.

Fig 1: Identifying Accelerator Cable/Throttle Body Lever
Courtesy of GENERAL MOTORS CORP.
Remove the accelerator cable from the engine cable bracket.

Fig 2: Expanded View Of Accelerator Cable From The Engine Cable Bracket
Courtesy of GENERAL MOTORS CORP.
Remove the accelerator cable (1) from the accelerator pedal (3).

Fig 3: Identifying Accelerator Cable Assembly Components
Courtesy of GENERAL MOTORS CORP.
Remove the accelerator cable assembly from the bulkhead (1).

Fig 4: Expanded View Of Accelerator Cable Assembly At The Bulkhead
Courtesy of GENERAL MOTORS CORP.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.