Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chevrolet Astro Van Cargo, AWDFACTORY OEM SERVICE PROCEDURE
Engine Controls Component Views
| Callout | Component Name |
|---|---|
| 1 | Engine Harness |
| 2 | Battery |
| 3 | S154 |
| 4 | Powertrain Control Module (PCM) Connector C1 |
| 5 | Powertrain Control Module (PCM) Connector C2 |
| 6 | Powertrain Control Module (PCM) |
| 7 | Fuel Pump Prime |
| Callout | Component Name |
|---|---|
| 1 | Intake Air Temperature (IAT) Sensor |
| 2 | Mass Air Flow (MAF) Sensor |
| 3 | Air Cleaner Assembly |
| Callout | Component Name |
|---|---|
| 1 | Crankshaft |
| 2 | Front Engine Cover |
| 3 | Crankshaft Position (CKP) Sensor |
Fig 4: Throttle Position (TP) Sensor, Idle Air Control (IAC) Valve, & Camshaft Position (CMP) Sensor Location View
| Callout | Component Name |
|---|---|
| 1 | Throttle Position (TP) Sensor |
| 2 | Idle Air Control (IAC) Valve |
| 3 | Ignition Coil |
| 4 | Evaporative Emission (EVAP) Canister Purge Solenoid |
| 5 | Engine Oil Pressure (EOP) Sensor |
| 6 | Knock Sensor (KS) |
| 7 | Camshaft Position (CMP) Sensor |
| 8 | Fuel Pressure Connection Valve |
| Callout | Component Name |
|---|---|
| 1 | Throttle Body |
| 2 | Generator |
| 3 | Evaporative Emission (EVAP) Canister Purge Solenoid |
| 4 | Manifold Absolute Pressure (MAP) Sensor |
| Callout | Component Name |
|---|---|
| 1 | Bank 1 Cylinder Head |
| 2 | Engine Coolant Temperature (ECT) Sensor |
| Callout | Component Name |
|---|---|
| 1 | S123 |
| 2 | Evaporative Emission (EVAP) Canister Purge Solenoid Connector |
| 3 | Ignition Coil Connector |
| 4 | Ignition Control Module (ICM) |
| 5 | S154 |
| 6 | S119 |
| 7 | Ignition Control Module (ICM) Connector |
| 8 | Generator |
| 9 | Generator Connector |
| 10 | Ignition Coil |
| 11 | Manifold Absolute Pressure (MAP) Sensor Connector |
| 12 | Manifold Absolute Pressure (MAP) Sensor |
| 13 | Evaporative Emission (EVAP) Canister Purge Solenoid |
| Callout | Component Name |
|---|---|
| 1 | Heated Oxygen Sensor (HO2S) Bank 1 Sensor 2 |
| 2 | Heated Oxygen Sensor (HO2S) Bank 1 Sensor 1 |
| 3 | Heated Oxygen Sensor (HO2S) Bank 2 Sensor 1 |
| Callout | Component Name |
|---|---|
| 1 | Vehicle Speed Sensor (VSS) |
| Callout | Component Name |
|---|---|
| 1 | Propshaft Speed Sensor - Rear Connector |
| 2 | Transfer Case Encoder Motor Connector |
| 3 | Vehicle Speed Sensor (VSS) Connector |
| 4 | Propshaft Speed Sensor - Front Connector |
| 5 | Transfer Case |
| 6 | P301 |
| Callout | Component Name |
|---|---|
| 1 | Left Hand Frame Rail |
| 2 | Fuel Filter |
| 3 | Evaporative Emission (EVAP) Canister Vent Solenoid |
| Callout | Component Name |
|---|---|
| 1 | Fuel Tank |
| 2 | Fuel Pump and Sender Assembly |
| 3 | Fuel Tank Pressure (FTP) Sensor Connector |
| 4 | Fuel Pump and Sender Assembly Connector |
| 5 | Left Hand Frame Rail |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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