2003 Chevrolet SSR LSFACTORY OEM SERVICE PROCEDURE

Assembly Procedure

    Fig 1: Locating EVAP Components
    GM887437Courtesy of GENERAL MOTORS CORP.
  1. Install the EVAP canister (3) Refer to Evaporative Emission (EVAP) Canister Replacement .
  2. Install the fuel sender assembly (5) to the fuel tank. Refer to Fuel Sender Assembly Replacement .
  3. Connect the EVAP vapor pipe to the fill limiter vent valve (4) and the front and rear rollover valve (2, 6). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  4. Install the EVAP vent valve pipe.
  5. Connect the fuel feed and return pipes to the fuel sender (5). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Install the fuel feed and return pipes to the retaining clip (7).
  7. Install the fuel filter (8). Refer to Fuel Filter Replacement .
  8. Install the EVAP vent valve (1). Refer to Evaporative Emission (EVAP) Canister Vent Solenoid Valve Replacement .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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