2003 Chevrolet SSR LSFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    Fig 1: View Of Filler Door And Tethered Fuel Filler Cap
    GM300314Courtesy of GENERAL MOTORS CORP.
  1. Clean all the fuel pipe and hose connections and the surrounding areas before disconnection in order to avoid possible contamination of the fuel system.
  2. Remove the fuel filler cap.
  3. Drain the fuel below the level of the fuel filler hose. Refer to Fuel Tank Draining ProcedureΒ .
  4. Fig 2: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  5. Remove the fuel fill pipe housing to fuel fill pipe bolts.
  6. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  7. Remove spare tire.
  8. Fig 3: Identifying Fuel Fill Pipe Ground Strap
    GM561119Courtesy of GENERAL MOTORS CORP.
  9. Disconnect the fuel fill pipe ground strap (3).
  10. Fig 4: View of Fuel Fill Hose
    GM570590Courtesy of GENERAL MOTORS CORP.
  11. Disconnect the rear axle vent hose from the retainer on the fuel fill pipe, if applicable.
  12. Loosen the fuel vent hose to fuel tank clamp (1).
  13. Loosen the fuel fill hose to fuel tank clamp (11).
  14. Disconnect the fuel fill pipe bracket bolt (3).
  15. Disconnect the fuel fill and vent hoses from the fuel tank.
  16. Remove the fuel fill and vent pipe and hose assembly.
  17. Cap the open end of the fuel tank.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.