2003 Chevrolet SSR BaseFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    Fig 1: Identifying Fuel Pipe/Hose Components
    GM730806Courtesy of GENERAL MOTORS CORP.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Drain the fuel tank. Refer to Fuel Tank Draining Procedure .
  3. Remove the frame brace. Refer to Frame Brace Replacement in Frame and Underbody.
  4. Loosen the fuel hose clamp (1) at the fuel tank.
  5. Separate the fuel hose (2) from the fuel tank.
    6. Fig 2: View Of Fuel Tank & Related Components
    GM887435Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the fuel tank pressure sensor electrical connector (3).
  7. Disconnect the evaporative emission (EVAP) vent valve electrical connector (2).
    8. Fig 3: Locating Fuel Tank Fittings
    GM899732Courtesy of GENERAL MOTORS CORP.
  8. Disconnect the fuel feed, return and EVAP pipes. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  9. Cap the fuel and EVAP pipes in order to prevent possible fuel system contamination.
  10. Remove propeller shaft. Refer to Propeller Shaft Replacement in Propeller Shaft.
    11. Fig 4: Fuel Tank Straps & Mounting Bolts
    GM887432Courtesy of GENERAL MOTORS CORP.
  11. With the aid of an assistant, support the fuel tank.
  12. Remove the fuel tank strap bolts (1).
  13. Remove the fuel tank straps (2).
  14. Carefully lower the fuel tank.
    15. Fig 5: View Of Fuel Tank & Related Components
    GM887435Courtesy of GENERAL MOTORS CORP.
  15. Disconnect the fuel sender electrical connector (1).
  16. Remove the fuel tank.
  17. Place the fuel tank in a suitable work area.
  18. If the fuel tank is not being replaced, go to the Installation Procedure.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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