2003 Chevrolet SSR BaseFACTORY OEM SERVICE PROCEDURE

Removal Procedure

  1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement in Engine Mechanical.
    2. Fig 1: View Of Rear Of Engine Fuel Pipe Connections
    GM300360Courtesy of GENERAL MOTORS CORP.
  2. Relieve the fuel system pressure. Refer to the Fuel Pressure Relief Procedure .
  3. Disconnect the fuel feed pipe (1) and the fuel return pipe (2) from the fuel rail.
    4. Fig 2: Exploded View Of Fuel Rails & Injector Components
    GM350543Courtesy of GENERAL MOTORS CORP.
  4. Remove the fuel return pipe attaching screw (3) and the fuel return pipe retainer (2).
  5. Remove the fuel return pipe (1).
  6. Remove the fuel return pipe O-ring (6).
  7. Discard the O-ring (6).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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