2003 Chevrolet SSR BaseFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: View of Fuel Fill Hose
    GM570590Courtesy of GENERAL MOTORS CORP.
  1. Uncap the fuel tank.
  2. Install the fuel fill and vent pipe hose assembly to the fuel tank.

    Tighten:Β  Tighten the vent hose clamp (1) and the fuel fill pipe clamp (11) to 2.5 N.m (22 lb in)

  3. Install the fuel fill pipe bracket bolt (3).

    Tighten:Β  Tighten the bolt to 12 N.m (106 lb in).

  4. Fig 2: Identifying Fuel Fill Pipe Ground Strap
    GM561119Courtesy of GENERAL MOTORS CORP.
  5. Connect the fuel fill pipe ground strap (3).

    Tighten:Β  Tighten the fuel fill pipe ground strap bolt to 9 N.m (80 lb in).

  6. Connect the rear axle vent hose to the retainer on the fuel fill pipe, if applicable.
  7. Install spare tire.
  8. Lower the vehicle.
  9. Fig 3: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  10. Install the fuel fill pipe housing to the fuel fill pipe bolts.

    Tighten:Β  Tighten the fuel fill pipe housing to fuel fill pipe bolts to 2.3 N.m (20 lb in).

  11. Fig 4: View Of Filler Door And Tethered Fuel Filler Cap
    GM300314Courtesy of GENERAL MOTORS CORP.
  12. Refill the fuel system.
  13. Install the fuel filler cap.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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