2002 Chevrolet Venture PlusFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. Apply GM P/N 9985164, or equivalent, to the coolant heater seal.
  2. Ensure that the coolant heater element is horizontal and pointed toward the front of the engine.

    The 3 o'clock position (2) is DESIRED.

    The 2 o'clock position (1) and the 4 o'clock position (3) are acceptable.

    Fig 1: Ensuring That Coolant Heater Element Is Horizontal & Pointed Toward Front Of Engine
    G01829239Courtesy of GENERAL MOTORS CORP.
  3. Install the coolant heater.
    NOTE: Refer to FASTENER NOTICE .
  4. Install the coolant heater bolt/screw.

    TightenΒ 

    Tighten the coolant heater bolt/screw to 2 N.m (18 lb in).

    Fig 2: Installing Coolant Heater
    G01829240Courtesy of GENERAL MOTORS CORP.
  5. Install the engine coolant heater cord to the engine coolant heater.
  6. Install the right engine splash shield. Refer to SPLASH SHIELD REPLACEMENT - ENGINE .
  7. Install the right front wheel. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  8. Lower the vehicle.
  9. Fill the engine cooling system. Refer to Draining and Filling Cooling SystemΒ .
    Fig 3: Installing Engine Coolant Heater Cord
    G01829241Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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