2000 Chevrolet Metro Base, 2D HatchbackFACTORY OEM SERVICE PROCEDURE

Starter Specifications

STARTER SPECIFICATIONS

Application Specification
Brush Length
Automatic Transaxle .47-.69" (12.0-17.5 mm)
Manual Transaxle .45-.67" (11.5-17.0 mm)
Brush Spring Tension
Automatic Transaxle 25-74 ozs. (0.7-2.1 kg)
Manual Transaxle 35-56 ozs. (1.0-1.6 kg)
Commutator Insulation Depth
Minimum Depth .008" (.2 mm)
Standard Depth
Automatic Transaxle .020-.031" (.5-.8 mm)
Manual Transaxle .016-.024" (.4-.6 mm)
Commutator Outside Diameter
Automatic Transaxle 1.134-1.157" (28.8-29.4 mm)
Manual Transaxle 1.236-1.260" (31.4-32.0 mm)
Commutator Runout .002-.016" (.05-.41 mm)
Starter Current Draw
No-Load
Automatic Transaxle 50-75 Amps At 11.0 Volts
Manual Transaxle 60 Amps At 11.0 Volts
Load (23.9 INCH Lbs. Torque) 150 Amps At 9.0 Volts
Locked Rotor (76.1 INCH Lbs. Torque) 380 Amps At 5.0 Volts
Factory Service Tools

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Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.