1999 Chevrolet Chevy Express G1500, Van Passenger, 5.0 MFACTORY OEM SERVICE PROCEDURE

Diagnostic Aids

When attempting to diagnose an intermittent problem, use scan tool to review malfunction history information. This data can be used to duplicate a problem.

Scan tool can read the number of deceleration tests that have been performed since the DTCs were cleared. If can also display the EGR decel average value as well as the fail threshold when DTC was set. The average must be greater than the threshold to set DTC.

Battery voltage is supplied to EGR valve terminal "E" with ignition on. Carbon build-up around pintle valve may restrict exhaust gas flow. Diagnose other DTCs first, especially MAP DTC, before diagnosing DTC P0401.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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