1996 Chevrolet Chevy Van G30, Van Cargo Extended, 6.5 YFACTORY OEM SERVICE PROCEDURE

Pre-Alignment Checks

Ensure steering wheel spokes are centered and front wheels are in straight-ahead position (to correct, shorten one tie rod adjusting sleeve and lengthen the opposite sleeve in equal amounts). Ensure none of the following conditions exist:

  • Incorrect vehicle riding height (see RIDING HEIGHT ADJUSTMENT article).
  • Incorrect tire pressure, mismatched tires (differing size or type), excessive tire runout, imbalanced tire and wheel assemblies, loose wheel bearings, or loose wheel lug nuts.
  • Loose or worn steering linkage/suspension components, or excessive play in steering gear box.
Fig 1: Identifying Wheel Alignment Angles
G92E21919Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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