Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1996 Chevrolet Chevy Van G30, Van Cargo Extended, 6.5 YFACTORY OEM SERVICE PROCEDURE
Control Module: Notes
CAUTION:
When certain materials rub together, a transfer of electrons from one material to another may occur under special conditions. This causes electrostatic charge (static electricity) build-up in one of the materials. When any conducting material comes in contact with the charged material, electrostatic discharge occurs, transferring electrons to the third material. Electronic components used in control systems are designed to carry very low voltages; a 30-volt charge created by static electricity can cause a total or degrading failure in PCM or other electronic components containing integrated circuits. Before servicing PCM, ground yourself, and ground the work area to discharge stored electricity.
STATIC CHARGE
| Movement | Relative Humidity 10-20% | Relative Humidity 65-90% |
|---|---|---|
| Walking Across Carpet | 35,000 | 1500 |
| Handling Clear Plastic Bag | 20,000 | 1200 |
| Sliding Across Velour Seat | 15,000 | 400 |
| Walking Across Tile/Vinyl | 12,000 | 50 |
| Handling Vinyl Tote Bag | 7000 | 600 |
CAUTION:
DO NOT remove PCM from packaging until ready to install. Ground static-proof package BEFORE opening. DO NOT touch electrical terminals of components unless properly grounded. DO NOT lay electrical components on car seat, carpeting or dashboard. Use electrostatic protection mat and ground strap whenever possible. See Fig 1.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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