1993 Chevrolet C3500 HD 6.5 F, StandardFACTORY OEM SERVICE PROCEDURE

Normal Glow Plug Circuit Operation

A normal functioning system should operate as follows:

  1. With ignition switch in ON position, engine not running and at room temperature, glow plugs are on for 4-6 seconds, then off for about 4.5 seconds. Following this on-and-off cycle, glow plugs are on for about 1.5 seconds and off for about 4.5 seconds. The glow plugs continue to cycle on and off in this time sequence for about 20 seconds.
  2. If engine is cranked during or after the above sequence, glow plugs will cycle on and off for a total duration of 25 seconds after ignition switch is returned from crank position, whether engine starts or not. Engine does not have to be running to terminate glow plug cycling.
NOTE: Glow plug on-and-off times vary with engine temperature, system voltage and/or ambient temperature. Lower temperatures cause longer duration of cycling.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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