Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1992 Chevrolet Cavalier RS, 2D Convertible, 2.2 4, StandardFACTORY OEM SERVICE PROCEDURE
Inspection (Column Jacket)
- Check capsules on steering column bracket assembly. Capsules should be within .063" (1.59 mm) from bottom of slots. See Fig 1 . If capsules are not within specification, replace bracket if bracket is bolted to column jacket, or replace column jacket if bracket is welded to column jacket.
- Check for contact between bolt head and surface "A" on capsules. If bolt head contacts surface "A", shear load will increase, preventing column collapse upon impact. If contact is made, replace bracket or column jacket.
- Measure distance between points on column jacket as specified in illustration. See Fig 2 . If distance measured is not 4.13-4.14" (104.95-105.05 mm), replace column jacket.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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