1990 Chevrolet Pickup K2500, 2D Pickup, 5.0 H, Automatic, 400/M40FACTORY OEM SERVICE PROCEDURE

Oxygen (O2) Sensor

The O2 sensor is mounted in the exhaust system where it monitors oxygen content of exhaust gases. The oxygen content causes the Zirconia/Platinum-tipped O2 sensor to produce a voltage signal which is proportional to exhaust gas oxygen concentration (0-3%) compared to outside oxygen (20-21%). This voltage signal is low (about .1 volt) when a lean mixture is present and high (about 1.0 volt) when a rich mixture is present. As ECM compensates for a lean or rich condition, this voltage signal constantly fluctuates between high and low crossing a .45-volt reference voltage supplied by ECM on the O2 signal line. This is referred to as "cross counts".

The O2 sensor will not function properly (produce voltage) until its temperature reaches 600Β°F (316Β°C). At temperatures less than the normal operating range of the sensor, vehicle will function in "open loop" mode and ECM will not make air/fuel adjustments based upon O2 sensor signals but will use TPS and MAP or MAF values to determine air/fuel ratio from a table built into memory. When ECM reads a voltage signal greater than .45 volt from the O2 sensor, ECM will begin to alter commands to injector to produce either a leaner or richer mixture.

Once vehicle has entered "closed loop", a fault in the O2 circuit (cooled-down sensor or open or shorted O2 sensor circuit) is the only thing which can return it to "open loop". A problem in the O2 sensor circuit should set a related trouble code.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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