1987 Chevrolet Hi-Cube 6.2 J, 400/M40FACTORY OEM SERVICE PROCEDURE

Test Description

NOTE: Test numbers refer to test numbers on diagnostic chart.
  1. Pressure is present, but is less than 9 psi (.63 kg/cm2 ), fall into 2 categories:

    Regulated Pressure, But Less Than 9 PSI (.63 kg/cmΒ 2Β  )Β  Amount of fuel delivered to injector is adequate, but pressure is too low. System will run lean and may set Code

    Restricted Flow Causing Pressure DropΒ  Normally, a vehicle with fuel pressure of less than 9 psi (.63 kg/cm2 ) at idle will not be driveable. However, if the pressure drop occurs only while driving, engine will normally surge, then stop as pressure begins to drop rapidly.

  2. Restricting fuel return line allows fuel pump to develop maximum pressure (dead head pressure). When battery voltage is applied to pump test terminal, pressure should be 13-18 psi (.91-1.27 kg/cm2 ).
  3. This determines if high fuel pressure is due to restricted fuel return line or a faulty pressure regulator on throttle body unit.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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