1983 Chevrolet Forward Control 5.7 M, StandardFACTORY OEM SERVICE PROCEDURE

Test Preparation

  1. Remove injection nozzle from engine. Clean carbon from tip area of nozzle with soft brass brush. DO NOTΒ  use steel brush or motorized brush to clean nozzle tip. Damage to nozzle tip may result.
  2. Connect nozzle assembly to injection nozzle tester. Close tester shut off valve to pressure gauge. Fill tester with test fluid. Fill and flush nozzle assembly with test oil by operating tester lever briskly and repeatedly. This purges air from nozzle and coats all parts with test fluid.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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