Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install new APM coolant seal (3).
- Position the APM (2) onto the PIM ensuring the seals remain in place.
- Install the APM mounting fasteners (1).
Tighten:Β Tighten the mounting fasteners to 10 N.m (89 lb in).
- Rotate the drive motor generator control module assembly onto the APM.
- Clamp the GE-48494Β components (2, 3) to a coolant pipe. See Special ToolsΒ .
- Plug the remaining coolant pipe with the GE-48494Β plug and clamp (1). See Special ToolsΒ .
- Apply the specified pressure with J 24460-01Β
(4).
Pressure:Β Apply 20 psi (138 kPa) pressure.
- Monitor the pressure tester gauge for 5 minutes and ensure that pressure remains at the specified value.
- If the specified pressure cannot be maintained, disassemble the drive motor generator control module assembly and replace the coolant seals.
- If pressure remains at the specified value, proceed to the next step.
- Remove all GE-48494Β components. See Special ToolsΒ .
- Remove the PIM cover retaining bolts (1).
- Remove the PIM electronics cover (2).
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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