2005 Cadillac DeVille BaseFACTORY OEM SERVICE PROCEDURE

Removal Procedure

CAUTION: Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased exposure to vapors:
  • Use forced air ventilation such as a fan set outside of the trunk.
  • Plug or cap any fuel system openings in order to reduce fuel vapor formation.
  • Clean up any spilled fuel immediately.
  • Avoid sparks and any source of ignition.
  • Use signs to alert others in the work area that fuel system work is in process.
    Fig 1: Identifying Fuel Level Sensor
    GM50562Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel sender assembly. Refer to Fuel Sender Assembly ReplacementΒ .
  2. Disconnect the fuel pump electrical connector.
  3. Remove the fuel level sensor electrical connector retaining clip.
  4. Disconnect the fuel level sensor electrical connector from under the fuel sender cover.
  5. Remove the fuel level sensor retaining clip.
  6. Squeeze the locking tangs and remove the fuel level sensor.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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