2021 BMW i3 Range ExtenderFACTORY OEM SERVICE PROCEDURE

1237 Electrical Machine, Individual Components

1237 TIGHTENING TORQUE OVERVIEW

Brush module lid to housing 
M8 Tightening torque  15 Nm
Angle of rotation  90°
Brush module lid to housing 
M6 Tightening torque  8 Nm
Angle of rotation  60°
Brush module to housing 
M6 Tightening torque  8 Nm
Circlip on housing 
M5
Replace screw.
Tightening torque  4.5 Nm
Circlip to housing 
M5
Replace screw.
Tightening torque  4 Nm
Excitation cable to brush module 
M5 Tightening torque  4 Nm
Lid of electrical machine electronics to housing 
M6
Replace screw.
Tightening torque  8 Nm
Angle of rotation  60°
Lid of high-voltage connection to housing 
M5 Tightening torque  6 Nm
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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