Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Adjusting Tailgate
Read contents of BODY, GENERAL .
For stripping and rigging operations, refer to texts on KSD CD (FRU number 41 62 014).
The BODY DIMENSIONS serve as the basis for adjusting procedure.
Make unpainted surfaces visible by also moving the hinges. Touch these up in the appropriate color.
Slacken screws (1) and (2) on tailgate hinge to tailgate until the tailgate can still just be moved.
Adjust tailgate.
Re-tighten all screws.
Tightening torque 41 62 TAILGATE .
Adjusting height of tailgate in relation to side panel:
Slacken screws (1) on tailgate hinge to side panel until the tailgate can still just be moved.
Adjust tailgate.
Re-tighten all screws.
Tightening torque 41 62 TAILGATE .
Adjust TAILGATE LOCK .
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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