2011 BMW 535xiFACTORY OEM SERVICE PROCEDURE

12 41 020 Removing and installing/replacing starter (N63)

Necessary preliminary tasks:Β 

Unlock connector (1) and remove.

Slacken nut (2).

Tightening torque 12 42 2AZ .

Detach starter positive cable.

Fig 1: Identifying Connector And Slacken Nut
G06178837Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 12 41 1AZ .

Disengage cable (2) from holder.

Pull out starter in direction of travel, feed out and remove.

Installation note:Β 

When replacing the starter, convert cable holder for cable (2).

Fig 2: Identifying Cable And Screws
G06178838Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:Β 

Check starter pinion and starter ring gear for damage. If necessary, replace damaged components.

Reassemble the vehicle.

Only during starter replacement and on vehicles with MSA (automatic engine start-stop function):Β 

  • Use BMW diagnosis system to reset the starter counter.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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